Control Panel Design & Automation Systems

Control Panel Design & Automation Systems

Subodh Sawant

Design Manager-Electrical Engineering (HOD)

$ 2857

Beginner course for learners

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Subodh Sawant
Design Manager-Electrical Engineering (HOD)
Course type
Instructor led live training
Course duration
0 Hrs
Course start date & time
Coming in Next Month
Language
English , Hindi , Marathi

Why enroll

Why You Should Join the Control Panel Design Course:

Comprehensive Understanding of Control Panel Design:
- Learn to design, implement, and maintain electrical control panels used in various industries, such as manufacturing, automation, and energy.
Hands-On Learning Experience:
- The course offers practical exposure, ensuring you gain valuable skills in real-world control panel design and implementation.
Industry-Relevant Skills:
- Master the key components of control panels, including circuit breakers, PLCs, HMIs, relays, and wiring—essential in modern automation systems.
Learn Industry Standards and Safety Protocols:
- Understand design principles that comply with international standards and safety regulations, ensuring safe, functional, and reliable systems.
Use of Cutting-Edge Design Tools:
- Gain experience with industry-standard design software like AutoCAD and EPLAN, which are vital in the control panel design process.
Troubleshooting and Maintenance Skills:
- Develop the ability to diagnose and fix issues in control panels, equipping you with troubleshooting and maintenance expertise.
Enhance Your Career in Industrial Automation:
- The course is ideal for professionals looking to advance in industrial automation, electrical engineering, or manufacturing, providing you with in-demand skills for today's job market.
Prepare for Real-World Challenges:
- Learn how to handle the design challenges and complexities that professionals face in the field, and how to design systems that are efficient, scalable, and reliable.
Certification for Professional Growth:
- Receive a Certificate in Control Panel Design, demonstrating your expertise and making you a valuable asset to employers in various industries.
Expand Your Career Opportunities:

Whether you're starting a new career, shifting to a different role, or upgrading your skill set, this course offers the foundation needed to succeed in control panel design and automation.

This course is perfect for anyone looking to strengthen their technical expertise and pursue a career in electrical and automation systems.

Opportunities that awaits you!

Earn a course completion certificate

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Career opportunities

Sales and Marketing Specialists

1Vorteil

Hyderabad

Supervisor - Inventory Management

SPAN INDUSTRIAL SOLUTIONS PVT LTD

Bikaner

Course details

Course Overview:

This course is designed to provide students with the knowledge and skills required to design, implement, and maintain electrical control panels used in various automation systems. The course will cover all aspects of control panel design from the fundamentals of electrical systems to the practical application of designing control panels that comply with industry standards.

Course Learning Objectives:

By the end of this course, students will be able to:

Understand the key components of control panels and their applications in automation.
Design electrical control panels that comply with international standards.
Understand the design process, including layout, schematics, and wiring diagrams.
Implement proper safety measures and guidelines in control panel design.
Use software tools for control panel design and documentation.
Troubleshoot and maintain control panels.

Course Outline:

Day 1: Introduction to Control Panel Design

Overview of Control Panels
- Definition and Purpose of Control Panels
- Applications of Control Panels in Industries (Manufacturing, Energy, Automation)
- Key Components of a Control Panel
- Different Types of Control Panels (Motor Control Centers, Distribution Panels, etc.)

Day 2: Understanding Electrical Systems

Basic Electrical Principles
- Voltage, Current, Power, and Resistance
- AC vs DC, Single-phase vs Three-phase Systems
- Electrical Symbols and Diagrams
- Power Distribution Systems

Day 3: Electrical Components

Key Components of Control Panels
- Circuit Breakers, Fuses, and Disconnects
- Contactors, Relays, and Timers
- Programmable Logic Controllers (PLCs) and Their Role
- Human Machine Interface (HMI) Systems
- Sensors and Actuators

Day 4: Wiring and Terminals

Wiring Techniques and Components
- Types of Wires and Cables
- Proper Sizing of Wires and Cable Types
- Terminal Blocks and Wiring Diagrams
- Wire Identification and Labeling

Day 5: Design Principles and Standards

Control Panel Design Standards
- IEC and NEC Standards for Control Panel Design
- Design Layout Considerations (Space, Accessibility, Cooling)
- Electrical Design: Choosing Components Based on Load Requirements
- Power Distribution and Backup Systems (UPS, Generators)

Day 6: Drawing Schematics and Diagrams

Designing Electrical Schematics and Diagrams
- Electrical Schematics and Panel Layouts
- PLC Wiring and I/O Diagrams
- Designing Protection and Control Circuits

Day 7: Control Panel Construction

Building Control Panels
- Materials for Enclosures (Metal, Plastic, IP Ratings)
- Designing to Meet Safety and Regulatory Standards
- Component Mounting and Layout Planning
- Cooling and Ventilation Considerations

Day 8: Wiring and Commissioning

Panel Wiring and Installation
- Wiring Techniques and Best Practices
- Wiring Diagrams for Panel Construction
- Control Panel Testing and Troubleshooting
- Commissioning Process for Control Panels

Day 9: Control Panel Design Software

Using Electrical CAD Software
- Introduction to AutoCAD, EPLAN, and Other CAD Software
- Creating Control Schematics and Layouts in CAD
- PLC Programming Software and Integration
- HMI Programming and Integration

Day 10: Automation and Integration

PLC and SCADA Systems
- Designing Panels for PLC and SCADA Integration
- Communication Protocols (Modbus, Profibus, Ethernet/IP)
- Integrating Control Panels with Industrial Automation Systems

Day 11: Safety Standards and Protocols

Electrical Safety in Control Panel Design
- Overview of Electrical Safety Regulations (NEC, OSHA)
- Grounding, Isolation, and Protection
- Lockout/Tagout (LOTO) Procedures
- Personal Protective Equipment (PPE) Requirements

Day 12: Troubleshooting and Maintenance

Troubleshooting and Maintenance of Control Panels
- Diagnosing and Repairing Faults
- Preventative Maintenance Strategies
- Common Control Panel Failures (Case Studies)
- Final Review and Exam

Assessment and Evaluation:

Midterm Exam: (25%) - Covers Days 1 to 6
Final Exam: (30%) - Comprehensive Exam covering all course content
Project: (35%) - Design and build a control panel for a given application
Assignments & Quizzes: (10%) - Daily assignments on specific topics (design, safety, standards)

Course suitable for

Oil & Gas
Automotive
Electronics & Instrumentation
Electrical
Electronics & Telecommunication
Health, Safety & Environmental

Key topics covered

Course Outline: Key Topics

Day 1: Introduction to Control Panel Design

Definition and Purpose of Control Panels
Applications in Industries
Key Components
Types of Control Panels

Day 2: Understanding Electrical Systems

Basic Electrical Principles
Voltage, Current, Power, and Resistance
AC vs DC, Single-phase vs Three-phase
Electrical Symbols and Diagrams
Power Distribution Systems

Day 3: Electrical Components

Circuit Breakers, Fuses, Disconnects
Contactors, Relays, Timers
PLCs and HMI Systems
Sensors and Actuators

Day 4: Wiring and Terminals

Types of Wires and Cables
Sizing Wires and Cable Types
Terminal Blocks and Wiring Diagrams
Wire Identification and Labeling

Day 5: Design Principles and Standards

IEC and NEC Standards
Design Layout Considerations
Choosing Components for Load Requirements
Power Distribution and Backup Systems

Day 6: Drawing Schematics and Diagrams

Designing Electrical Schematics
Panel Layouts
PLC Wiring and I/O Diagrams
Protection and Control Circuits

Day 7: Control Panel Construction

Materials for Enclosures
Regulatory Standards
Component Mounting and Layout Planning
Cooling and Ventilation

Day 8: Wiring and Commissioning

Wiring Techniques and Best Practices
Panel Construction Wiring Diagrams
Testing and Troubleshooting
Commissioning Process

Day 9: Control Panel Design Software

AutoCAD, EPLAN, and Other CAD Software
Control Schematics and Layouts
PLC and HMI Software Integration

Day 10: Automation and Integration

PLC and SCADA Systems
Communication Protocols (Modbus, Profibus, Ethernet/IP)
Integration with Industrial Automation Systems

Day 11: Safety Standards and Protocols

Electrical Safety Regulations
Grounding, Isolation, and Protection
Lockout/Tagout (LOTO) Procedures
PPE Requirements

Day 12: Troubleshooting and Maintenance

Diagnosing and Repairing Faults
Preventative Maintenance Strategies
Common Control Panel Failures
Final Review and Exam

Training details

This is a live course that has a scheduled start date.

Live session

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$ 2857

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Questions and Answers

Q: Can you explain what control panels are and their role in automation systems?

A: Control panels are centralized units that house electrical components such as switches, relays, circuit breakers, and programmable logic controllers (PLCs) used to control machinery and processes. In automation systems, they serve as the interface between the human operators and the machinery, enabling the monitoring, control, and automation of industrial processes. For more detailed information, you can refer to the NEMA Standards for Control Panels (https://www.nema.org/standards).

Q: What are the key steps involved in designing an effective control panel?

A: Designing an effective control panel involves several steps: 1) Defining system requirements and functions, 2) Selection of components considering electrical ratings and compatibility, 3) Layout design to ensure proper spacing, heat dissipation, and wiring paths, 4) Wiring and schematic diagram development, 5) Safety and compliance checks with standards such as UL, IEC, or NEMA, 6) Testing and validation before installation. Proper documentation is also essential for maintenance and troubleshooting.

Q: How do automation systems integrate with control panels?

A: Automation systems often rely on control panels as the physical hub where various hardware components such as sensors, actuators, and controllers are connected. The control panel houses PLCs or other control devices which execute programmed logic to automate machine operations. Signals from the field devices are routed through the control panel, processed, and used to control outputs. This integration allows centralized control, monitoring, and communication with higher-level systems such as SCADA or MES. More details can be found at Rockwell Automation's resource center (https://www.rockwellautomation.com).

Q: What standards and certifications are important in control panel design?

A: Key standards and certifications include UL508A for industrial control panels in North America, IEC 61439 for low-voltage switchgear assemblies, and NEMA standards for enclosure ratings. Compliance ensures safety, reliability, and interoperability. Additionally, CE marking may be required for panels sold in Europe. Understanding these standards is critical for legal and functional requirements. You can refer to UL's website (https://www.ul.com) for certification details.

Q: What are the common challenges faced in the wiring process of control panels?

A: Common challenges include ensuring proper wire management to avoid clutter and interference, correct labeling for easy maintenance, adherence to electrical codes, avoiding electromagnetic interference (EMI), and managing heat dissipation. Mistakes in wiring can lead to faults and safety hazards. Using proper tools, wire ferrules, and color coding helps mitigate these issues. For best practices, see the guidelines from the International Electrotechnical Commission (IEC) at https://www.iec.ch.